Flagship Ai color Sorter

TG-CS256 Color Sorter

120:1 carryover ratio for rice, grains, and nuts. Contact us for a free sorting solution and sample test!>

3-5.5 Throughput
99.9% Accuracy
256 Channels
1 Years Warranty
Global Installation Lifetime Support CE / ISO Certified

See It in Action

Watch the TG-CS256 Color Sorter deliver precision sorting in real production environments

Full Product Walkthrough

Complete demonstration from feeding to output. See how 99.9% accuracy is achieved across rice, grains, and mixed materials.

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Equipment Introduction

Designed for versatile, high-precision sorting, the TG-CS32 Color Sorter combines cutting-edge AI technology with a highly efficient, space-saving footprint.

  • Unmatched Precision: Achieves an exceptional 99.99% accuracy driven by 5400+ pixel full-spectrum RGB+IR detection and a self-evolving neural network trained on over 10 million sample images.

  • Efficient Throughput: Smoothly processes up to 0.25 tons per hour, making it the ideal, high-efficiency solution for premium rice, specialty coffee, grains, and rare minerals.

  • Advanced Dual-Pass: Features two independent sorting stages integrated into a single cycle to eliminate even the most subtle sub-defects, reaching ultimate product purity.

  • Smart Operation: Equipped with a real-time IoT dashboard and remote monitoring module for seamless parameter tuning and predictive maintenance anytime, anywhere.

  • Minimal Product Waste: Utilizes precision solenoid valves with a lightning-fast 0.5ms response time, achieving an outstanding carryover ratio of >120:1 to keep your valuable material loss to a minimum.

How It Works

From raw material feed to precision output in 5 stages

01
Feeding

Raw material enters the vibrating feeder, spreading evenly into a single-layer stream on the high-speed chute.

02
Detection

High-resolution CCD cameras scan each particle at 10,000+ fps, capturing color, shape, and texture data simultaneously.

03
AI Analysis

Deep learning algorithm processes visual data in real-time, classifying each particle as accept or reject with 99.9% confidence.

04
Ejection

Precision solenoid valves fire micro-bursts of compressed air to deflect defective particles into the reject stream within 0.5ms.

05
Output

Accept and reject streams are cleanly separated. Accept material achieves premium grade purity, ready for packaging.

Sorting Process Animation
Demo Sorting Process Animation

Replace the image above with an animated GIF to visually demonstrate the complete sorting workflow — from material input to the separated accept/reject output streams.

Raw Material Input
Vibrating Feeder
CCD Camera Array
AI Processor
Ejector Valves
Accept Stream Premium Grade
Reject Stream Defective

Technical Specifications

Core parameters that define sorting excellence

Model

Power(Kw)

Power Supply

Dimension L*W*H (mm)

Weight (Kg)

Capacity (T/H)

Accuracy (%)

Carryover Ratio

TG-CS256

3.2

customizable

1940*1490*1690

780

3-5.5

≥99.99

>120:1

Technical Advantages

What sets TG-CS256 Color Sorter apart from conventional sorters

Deep Learning Engine

Self-evolving neural network trained on 10M+ sample images. Adapts to new defect types without manual reprogramming — just feed and learn.

  • Auto defect classification
  • Continuous self-optimization
  • Zero false-positive drift
Ultra HD Vision

5400+ pixel CCD line-scan cameras with custom optics capture 0.01mm defects invisible to the naked eye. Full-spectrum RGB + IR detection.

  • 0.01mm detection resolution
  • RGB + Infrared dual-band
  • 10,000 fps scan rate
Precision Ejection

256 high-speed solenoid valves with 0.5ms response time. Air curtain technology ensures clean separation with >10:1 carryover ratio.

  • 0.5ms valve response
  • >10:1 carryover ratio
  • Ultra-low air consumption
Remote Monitoring

Built-in IoT module enables real-time monitoring from any device. Track production stats, receive alerts, and adjust parameters remotely.

  • Real-time dashboard
  • Remote parameter tuning
  • Predictive maintenance
Dual-Layer Sorting

Two independent sorting stages in a single pass. Primary sort removes obvious defects; secondary sort catches subtle imperfections for ultimate purity.

  • Two-pass in one cycle
  • Sub-defect capture
  • 99.99% purity achievable
Industrial Durability

Heavy-duty steel frame with IP54 protection. Food-grade stainless steel contact parts. Designed for 24/7 continuous operation in harsh environments.

  • IP54 protection rating
  • 304SS contact surfaces
  • 50,000h MTBF

Get a Free Sorting Solution

Tell us your material type and capacity requirements, and we'll provide a customized sorting solution and quote within 24 hours. Free sample testing available!

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